Design, Modelling, and Manufacturing of a Novel Composite Winding Machine for Producing Complex Shapes
Keywords:
Composite Material, Corrugation Profile, Machine Design, CAD/CAM SystemAbstract
This paper aims to design, modeling and manufacturing a prototype composite winding machine used to produce corrugated composite tubes. Seven different types of tubes can be produced: Radial Corrugated Tube (RCT), Radial Corrugated Surrounded by Cylindrical Tube (RCSCT), Cylindrical Tube (CT), Tangential Corrugated Tube (TCT), Tangential Corrugated Surrounded by Cylindrical Tube (TCSCT), Combined Radial and Tangential Corrugated Tube (CRTCT), and Combined Radial and Tangential Corrugated Surrounded by Cylindrical Tube (CRTCSCT). All types can be produced with different size. Although it is designed mainly for composites, however, paper, and thin sheet of metallic materials can be used as raw material too. Different fiber forms can be used such as knitted, woven roving, continuous filament, or chopped mat of glass or carbon fiber. Corrugation profile can be changed to any required shape such as sinusoidal, triangular, square, rectangular, trapezoidal, or combination of any two or more profiles. The machine uses a special technique utilizing a mandrel that can be driven manually as well as automatically. A prototype of a designed machine have been manufactured, and tested. Two different samples of prospected products have been produced successfully
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